Genesis Plastics Solutions, LLC - Technology
New Technology
Our high-speed machining centers and high-speed graphite mills incorporate Geometric Intelligent Controls (Super GI) allowing Genesis Plastics Solutions to improve accuracy and cutting speed when machining complex molds.
Coupled to the network and DLOG, high-speed data networking, direct communications achieve maximum efficiency of data transfers to all high-speed machines.

Machine Centers
Our vertical machining centers are committed to a very diverse workload, ranging from intricate and small mold cores to large mold bases. Capacity of travel is 35” X 60” X 28”. Our high-speed machining centers offer rapid feed rate on complex contours.

CNC EDM Machines
Our CNC wire and sinker EDM machines play a very crucial role in achieving the many complex shapes that make up a modern mold. The Sodick Wire EDM machines are used to form many complex shapes while holding print dimensions very close to tolerances. They are capable of burning draft angles in the tools as necessary. Our wire machines can be programmed at the machine, or programs can be generated by the Programming Department and transferred directly to the wire machines via network communications. The Design Department takes advantage of this technology and incorporates it into the mold design process.

CNC Wire Machines
We also use wire machines to make graphite electrodes which are very delicate and complex, allowing us to develop a one-piece electrode to be used in our RAM type EDMs. Inserts can be duplicated time and time again with a high degree of accuracy, or the program can be modified at any time without having to rebuild the complete tool. Programs can be saved for future use to make inserts that fit the tool without the tool being in our facility.

Grinders · Mills
Intricate details and final fittings are easily accomplished with Bridgeport Mills equipped with Sony Digital Readouts and Reid Grinders equipped with Sony Digital Readouts and Optidress Microscopes.
With the support of our well-maintained, state-of-the-art equipment, we can perform close tolerance milling and boring, jig grinding and delicate form grinding. Combined with our overall shop structure, our machining ability is limitless.